2D Core Process Simulator

SSuprem 4 is a 2D process simulator that is widely used in the semiconductor industry for design, analysis and optimization of various fabrication technologies. SSuprem4 accurately simulates all major process steps in modern technology by using a wide range of physical models for diffusion, ion implantation, oxidation, etching, deposition, silicidation, epitaxy and stress formation. Within the Athena framework, SSuprem 4 is fully integrated to Optolith for photolithography simulation, Elite for physical etching and deposition simulation and MC Implant for advanced Monte Carlo ion implantation.

Advanced Semiconductor Process Simulation Solutions

  • Fast and accurate simulation of all critical process steps used in CMOS, bipolar, optoelectronics and power device technologies
  • Simulation of both silicon and advanced semiconductor technologies including SiGe/SiGeC, SiC, GaAs, InP, AlGaAs and InGaAs
  • Accurate prediction of geometry, dopant distributions and stresses in device structure allows the elimination or substantial reduction in the number of costly experiments
  • Analysis and optimization of standard isolation process LOCOS and modern isolation processes SWAMI, deep and shallow trench isolation
  • Analysis and fine tuning of ion implantation processes used at different stages of device fabrication including low energy shallow junction implants, high angle implants for advanced junction formation and high energy implants for deep retrograde well formation
  • Hierarchy of impurity diffusion models accurately predict dopant behavior in the bulk and near material surfaces.
  • Various diffusion effects are taken into account, including transient enhanced diffusion, oxidation/silicidation enhanced diffusion, transient activation, point defect and cluster formation/recombination, impurity segregation and transport at material interfaces
  • Geometrical etch and conformal deposition simulation and analysis of various device geometries
  • Seamless interface with lithography simulator Optolith and etching and deposition simulator Elite allows analysis of realistic topology in physical processes
  • Automatic interface with Atlas for subsequent device simulation

 


 

Complete Device Fabrication

SSuprem 4 is applicable to all silicon IV-IV and III-V device technologies. The comprehensive capabilities of SSuprem 4 include robust oxidation models, comprehensive implantation models, a hierarchy of diffusion models and general purpose deposition and etch models, enabling the simulation of complex geometries. Standard MOS and bipolar transistor, devices such as FLASH EEPROM cells, advanced geometry CCDs, HEMTs, HBTs, MESFETs and all types of power devices can be modeled. Any structure created in SSuprem4 can be seamlessly passed to Silvaco’s device simulators for electrical analysis.

 

MOSFET Device


Athena simulation of a 90nm CMOS process using silicides contacts, halo implants, and shallow junctions.

 

Bipolar Device

The figure illustrates a polysilicon emitter bipolar transistor created in SSuprem 4. Accurate base width control is critical to the manufacturing of such devices. The advanced diffusion models in SSuprem4 are able to simulate co-diffusion effects such as emitter push.


 

Power Device

Device geometries are larger in power device processing, but the final transistor structures are often two-dimensional in nature. The example shown above is a power DMOS transistor with a self-aligned source contact process.


 

CCD Device

For advanced CCD structures, lens shaped structures are used to provide increased optical resolution. In the above structure, symmetry is used to speed the simulation time. Only one section of the structure is simulated which is then reflected several times to produce the repeating gate structure used in the electronic device analysis.


 

EPROM Device

The figure illustrates a buried bit-line EPROM cell. The polysilicon oxidation model allows accurate simulation of important EPROM effects such as the lifting of the polysilicon floating gate and the stress in the inter-poly ONO structure.


 

UMOS Device

The figure shows the UMOS device which has the Polysilicon gate in the form of the trench with rounded bottom. In order to perform accurate device simulation it is extremely important to have very fine conformal grid along the gate. The doping and grid around the bottom of the gate are shown in the insert.


 

MESFET Device

The figure shows simulated GaAs MESFET device structure. The doping in the gate region is formed by low dose 100 keV Be and Si implants while source/drain areas are formed by higher dose 50 keV Si implant with subsequent anneal at 850°C.


 

Simulation of Latch Structure Using MaskViews Interface

SSuprem4/ATHENA interface with Integrated Layout Editor MaskViews allows to simulate complex processes which require specific sequences of mask operation. This interface also automates grid generation as well as specification of electrodes for device simulation.

 

MaskViews Layout

MaskViews layout for parasitic NPNP structure. It includes N- and P-Well areas, P+ and N+ implants, metal contact layer MET, as well as specifications of four electrodes: pwell, vss, vdd, and nwell.


 

Latchup Structure

Doping distribution and electrodes in a parasitic NPNP structure which can be used for Atlas transient simulation of CMOS latch-up.


 

Advanced Diffusion Simulation

Successful use of low thermal budget processes and ultra-shallow junctions are key manufacturing issues for 90nm and smaller technology nodes. Accurate simulation of low-energy implants with subsequent rapid thermal annealing (RTA) or very low-temperature furnace annealing can be done in SSuprem4 using advanced diffusion models including point defect and defect cluster generation and recombination.

 

Low-Temperature Transient Enhanced Diffusion

Simulation of 35 minutes boron diffusion at 800 oC after ion implantation at 20 keV with a dose of 1.0 x 1014 cm-2 (Experiment is from S.Solmi et.al). This simulation and experiment show that even below the solid solubility level substantial portion of dopant remains inactive due to formation of mixed dopant-defect clusters. Due to inclusion of a sophisticated Boron Interstitial Cluster (BIC) model Athena accurately predicts this important effect.


 

RTA Diffusion

Simulation of 10 seconds boron diffusion at 1000 ºC after ion implantation at 2 keV with a dose of 1.0 x 1014 cm-2 (Experiment is from B. Colombeau’s doctoral thesis). This type of simulation is extremely difficult because it needs to take into account several competing phenomena including strong defect recombination at the surface and very fast generation and recombination of various pairs and defect clusters. Nonetheless, advanced diffusion models in Athena show quite good agreement with experimental profiles.


 

Oxidation and Silicidation Simulation

Various process steps involve surface reactions and material transformations which result in boundary movements, volume changes and stress formation. SSuprem 4 simulates two of the most important processes: oxidation and silicidation. Complex local oxidations together with etching and deposition are used to provide advanced isolation structures. Silicides are considered as preferred materials for contact and interconnect metallization.

 

Deep Trench Isolation

The structure above shows trench oxidation with the interstitials injected by oxidation. Interstitials injected at the oxidizing interface are “trapped” in the trench while those in the silicon diffuse around the bottom of the trench and affect diffusion in the areas to the left of the trench.


 

Poly-Buffered Isolation

Shown above is an example of poly-buffered LOCOS isolation. The lifting of the polysilicon layer, due to stress, is clearly illustrated.


 

Stress in Shallow Trench Structure

Stress related reliability and misoperation issues are very important in modern semiconductor technologies. The figure demonstrates stresses built near the corners of a shallow trench during oxidation.


 

Self-Aligned Silicidation

SSuprem 4 provides unique capabilities for the simulation of silicide processes. It models the two-dimensional formation of silicides, dopant redistribution and diffusion in the silicide layer. The figure above shows the final structure from a self-aligned silicidation (salicide) process.


 

Ion Implant Simulation

A variety of analytical and Monte Carlo Implant models allow accurate simulation of ion implantation used in all modern semiconductor fabrication technologies.

 

Large angle ion implantation is widely used in modern CMOS technology because it allows to optimize 2D junctions by simply varying ion beam direction. Predictive simulation of large angle implantation is quite challenging because several important effects have to be taken into account. These effects include ion shadowing and backscattering in non-planar structure, considerable channeling along non-vertical crystal channels as well as non-trivial effect of surface oxide thickness on probability of ions to scatter into those channels. Most of these effects are more pronounced for low-energy (few keV) implants used for shallow junction formation. Monte Carlo implantation module accurately takes into account all channeling and topological effects. This example shows a 2 keV, 1013 cm-2 P implant at 45o.


 

Aluminium Implants into 6H-SiC

Monte Carlo simulation of Al implants into 6H-SiC at 30, 90, 195, 500 and 1000 keV with doses of 3.0 x 1013, 7.9 x 1013, 3.8 x 1014, 3.0 x 1013 ions/cm2. The implants were 9° off-axis to avoid channeling. SIMS data are taken from Hernandez-Mangas, et.al. Journal of Applied Physics, v.91, pp.658--667, 2002.


 

Effect of Oxide Thickness on Boron Implant Profiles

The figure compares 35 keV, 1.0 x 1013 ions/cm2, on-axis boron implantation performed through different thicknesses of grown oxide. These simulations use the SIMS-Verified Dual Pearson (SVDP) analytical model based on the tables from the University of Texas at Austin.


 

Simulation of Well-Proximity Effect

The Well Proximity Effect (WPE), i.e. strong dependence of threshold voltage on transistor location within the well, is caused by an extra non-uniform doping at the surface by high-energy ions scattered within photoresist and emerged from the mask edge at different angles.

 

This figure shows that many of the 2000 boron trajectories simulated by MC Implant Module terminate not in photoresist but at different locations within PWELL. Analysis of these trajectories helps to optimize the thickness and slope of the mask.


 

2D boron implant distribution within PWELL in case of sloped mask edge. ten million 300 keV boron trajectories were simulated using parallel version of MC Implant Module. Insert shows that boron concentration along the PWELL surface is much lower in the case of sloped mask.


 

Compound Semiconductor Simulations

All implantation and diffusion models used for silicon technology simulation are available for compound semiconductors. These include analytical and Monte Carlo implant, electric field and point defect effects, segregation and transport at material interfaces. Several specific models are implemented for diffusion in SiGe/SiGeC including the effects of Ge and C content on boron and interstitial diffusivity and intrinsic carrier concentration.

Dopant Codiffusion Effects

The figure demonstrates the effect of n-type doping on Zinc diffusion in InP. It has been found that the main diffusion mechanism for Zn in the III-V compounds is via doubly charged interstitial pairs. Therefore, high background Se (n-type) doping concentration results in a strong retardation of zinc diffusion. Also, the Zn diffusion profiles drop abruptly when n- and p-type concentrations are close to each other near the pn-junction.


 

Boron Diffusion in SiGe

Comparison of boron profiles for varying initial doping concentrations; structure annealed for 12 hours at 850 C; uniform Ge fraction of 10%. The most outstanding feature of the simulation results is the pileup of boron at the Si/SiGe interface. This occurs because boron has a higher activation energy in silicon than in silicon germanium.


 

Physical Models and Features

Diffusion

  • Impurity diffusion fully coupled with point defect diffusion
  • Oxidation enhanced/retarded diffusion
  • Rapid thermal annealing and Transient Enhanced Diffusion (TED)
  • High concentration effects
  • TED effects due to implant induced point defects, dopant-defect clusters, and {311} interstitial clusters
  • Grain based polysilicon diffusion model
  • Transient impurity activation model
  • Model which account for Ge and C content on B diffusion in SiGe/SiGeC
  • Donor/acceptor co-diffusion effects
  • Model for impurity dose loss at silicon/oxide interface

 

Implantation

  • Experimentally verified Pearson and dual Pearson implant models
  • Non-Gaussian depth-dependent lateral implant distribution functions
  • Extended implant moments tables with energy, dose, rotation and oxide thickness variations
  • User-defined or Monte Carlo extracted implant moments
  • Seamless interface with MC Implant module allows accurate simulation of 2D implant profiles for wide range of energies, doses, field and rotation changes

Silicidation

  • Models for titanium, tungsten, cobalt, and platinum silicides
  • Experimentally verified growth rates
  • Reactions and boundary motion on silicide/metal and silicide/ silicon(polysilicon) interfaces
  • Accurate material consumption model
  • Independent rates for silicon and polysilicon materials

Oxidation and Stresses

  • Compressive and viscoelastic stress-dependent models
  • Separate rate coefficients for silicon and polysilicon materials
  • HCL and pressure enhanced oxidation models
  • Impurity concentration dependent effects
  • Accurate models for simultaneous oxidation and lifting of floating polysilicon regions
  • Models for calculation of stresses generated during oxidation or due to thin film intrinsic stress or thermal mismatch

Deposition, Etching, Epitaxy

  • Extensive geometric etching capabilities including undercut under mask and etch slop angle specifications
  • Deposition and etch specification via MaskViews layout editor
  • User defined and automatic non-uniform grid specification for deposition and epitaxy
  • Uniform and graded multiple impurity doping within deposited layers
  • Selective deposition and epitaxy for crystalline silicon and polysilicon

Structure and Grid Manipulation Features

  • Grid specification via MaskViews interface
  • Structure mirroring
  • Structure vertical flipping
  • Structure stretch
  • Relaxation of grid density
  • Seamless interface with DevEdit for interactive or automatic structure and grid adaptation
  • Direct automatic interface with device simulator Atlas

Rev 090413_11